1. INTRODUCTION
All but the smallest substations include auxiliary power supplies. AC
power is required for substation building small power, lighting, heating
and ventilation, some communications equipment, switchgear operating mechanisms,
anti condensation heaters and motors. DC power is used to feed essential
services such as circuit breaker trip coils and associated relays, supervisory
control and data acquisition and communications equipment. This section
describes how these auxiliary supplies are derived and explains how to
specify such equipment.
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TBL. 1 Comparison Between Various Battery/Battery Charger Combinations
Type:
1. Single 100% battery and 100% charger
2. Semi-duplicate 2350% batteries and 23100% chargers
3. Fully duplicate 23100% batteries and 23100% chargers
Advantages:
Low capital cost
Medium capital cost
Standby DC provided which is 100% capacity on loss of one charger Each
battery or charger can be maintained in turn Each battery can be isolated
and boost charged in turn without affecting DC output voltage
Full 100% standby DC capacity provided under all AC source conditions
and single component (charger or battery) failure
Disadvantages:
No standby DC System outage for maintenance Need to isolate battery/ charger
combination from load under boost charge conditions in order to prevent
high boost voltages appearing on DC distribution system b
50% capacity on loss of one battery during AC source failure
High capital cost Greater space requirement Increased maintenance cost
Not all batteries have a boost facility.
It’s possible to specify the voltage operating range of auxiliary devices
to match any possible imposed voltages.
Note: Capital cost and reliability objectives must first be considered
before defining the battery/ battery charger combination to be used for
a specific installation. The comparison given describes the advantages
and disadvantages of three such combinations.
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FIG. 1 Battery/battery charger combination: (a) Single 100% battery and
100% charger; (b) semi-duplicate 2350% batteries and 23100% chargers; (c)
fully duplicate 23100% batteries and 23100% chargers (courtesy of Balfour Beatty
Projects and Engineering Ltd).
2. DC SUPPLIES
2.1 Battery and Charger Configurations
Capital cost and reliability objectives must first be considered before
defining the battery and battery charger combination to be used for a specific
installation. The comparison given in TBL. 1 describes the advantages and
disadvantages of three such combinations.
FIG. 1 details the main electrical features associated with these battery
and charger combinations. Charger units are used to supply either just
a battery to provide an autonomous DC supply or a battery/inverter combination
to provide an autonomous AC supply. The level of 'autonomy' is usually
defined in terms of the number of hours or minutes the equipment will enable
a specified load to function correctly after loss of input mains AC supply.
The capacity of the charger must also be such that after a severe discharge
it has the capacity to supply the full DC system load current and the full
charging cur rent simultaneously. The technique used for battery charging
is called 'float' charging and involves the battery being permanently connected
to the load (possibly via an inverter) in parallel with a charger. Therefore
the charger must satisfy the requirements of both the battery and the load.
The exact charger functional requirements will depend upon the type of
battery (lead acid, nickel cadmium _ NiCad, sealed recombination, etc.)
being used and this is discussed in Section 4.3. In general the charger
must provide a combi nation of constant voltage and constant current charging
profiles within close tolerances. For some battery types it must also be
able to be switched to a 'boost' charge function that will apply a larger
voltage to the battery in order that the charging period may be reduced.
The control unit is relatively complicated but may be seen as an analogue
feedback loop which samples the output voltage and current and uses these
signals to control a single or three phase thyristor bridge rectifier.
Switched mode power supplies are also employed in the smaller units and
by using an oscillator frequency of around 20 kHz small wound components
help to reduce charger size and weight.
The simple single battery/single charger combination is suitable for the
small distribution substation where, with perhaps only a few meters between
the switchgear and the DC distribution board; 30 V DC was often specified
to operate trip coils and relays in the past _50 V is more common now.
A useful low-cost addition to such a simple system would be a facility
to connect an emergency (or 'hospital') battery via the DC distribution.
The option of using 2x50% batteries and 2x100% chargers may be used for
primary substation applications where this is the practice of the sup ply
authority or where costs are to be kept to a minimum in keeping with high
reliability. It’s very important to specify clearly the operating regime
for such a system before going out to tender as manufacturers will need
to understand fully the interlock requirements involved. A DC supply float
of 125 V is a typical IEC standard voltage for such applications with 110
V nominal system voltage.
For the larger substations, the cost of the DC supply will be small in
comparison with the total substation, and the full 23100% battery and 23100%
charger combination is usually chosen. Separate systems are often used
for substation switchgear control and communications equipment.
As an alternative to two separate 50% batteries, a single battery composed
of two strings of batteries in parallel can be employed. This has the advantage
of enabling limited service to be maintained in the event of one cell failing
in open-circuit mode. Further, as modern chargers can often be quickly
returned to service after failure by simply replacing an electronic 'card',
a single alarmed charger in conjunction with a two string battery is often
considered satisfactory, depending on the risk assessment for the installation
in question.
In making such assessments, which must consider the overall reliability
of the installation, it’s essential to consider also the frequency of inspection
and the extent of remote supervision and alarms. Even a fully duplicated
system is at risk of collapse if a single, initially non-critical, failure
is left untended for a considerable time.
2.2 Battery Charger Components
The function of the different components shown on the block diagrams in
FIG. 1 is as follows.
2.2.1 Interlocks and Cross Connecting Batteries and Chargers
The interlocks between the battery/battery charger combination and the
DC distribution board are necessary to prevent boost charging voltages
appearing on the DC distribution system which could exceed the ratings
of trip coils and other equipment. For NiCad batteries approximate voltages
would be:
Float 116%
Boost/commissioning 135%
Minimum 84%
In the semi-duplicate system the interlocks must ensure:
(a) Only one battery/charger can be selected to boost charging at any
one time.
(b) Busbars have to be interconnected prior to boost charging commencing.
(c) Boost voltage is not to be applied to the DC distribution busbar and
system.
A busbar-section switch is used to achieve this.
End cell tapping is a low-cost method used to prevent boost voltages appearing
on the DC system. However, it has the disadvantage of reduced reliability
owing to additional switching components and series cells with differing
states of charge. Alternatively for low power chargers (,1kW) DC series
regulation may be used with low output impedance common collector transistor/zener
diode combinations. The disadvantages here are the costs involved for high
current systems, heat losses and again reduced reliability.
The fully and semi-duplicated systems may also be specified such that
the batteries and chargers may be either manually or automatically cross
connected so either battery may be charged from either charger. This improves
the availability of the DC supply but does so at the expense of increasing
complexity. Failure of the cross connecting switches at a point of common
connection could reduce reliability.
2.2.2 Anti-paralleling Diodes
These are intended to prevent high circulating currents in the duplicated
and semi-duplicated systems. Should one battery be faulty, the fully charged
battery should not be allowed to discharge into it. Such diodes have very
high reliability with low forward voltage drop. They are only likely to
fail to short circuit and therefore will maintain a connection between
the battery and the DC distribution system.
2.2.3 Battery Fuses
These are positioned in both the positive and negative battery leads so
as to minimize unprotected cable or equipment and should be accessible
so as to provide an easy method of battery isolation for maintenance. The
fuses are intended to protect against fire and to limit fault durations.
The fuse rating for normal lead acid or NiCad cells may need to be at least
three times the maximum battery demand current at the highest boost charge
voltage. In assessing this maximum demand, take account of any short term
requirements (e.g. motor starting cur rents). It’s important for the designer
to ensure the positioning or type of fuse presents no danger of gas ignition
upon fuse operation.
2.2.4 Radio Frequency Interference Suppression
The steep wave fronts associated with fast thyristor switching are rich
in harmonics. The system design engineer must therefore satisfy Electro
Magnetic Compatibility (EMC) requirements (typically to EN5022 or BS6527
Class B conducted and Class A radiated levels). Simply specifying DC output
ripple (to be typically 5_10%) and noise levels is insufficient if sensitive
electronic equipment is involved in the substation installation. Adequate
filtering will involve radio frequency chokes (RFCs) in the supply source
and load connections together with bypass capacitors to short RF to earth
and adequate screening. Refer also to Section 24. In the UK, Engineering
Recommendation G5/4 sets limits on the connected pulsed rectifiers on the
public supply network.
2.2.5 Protection and Alarms
Typically some of the following may be specified:
AC fail Battery fault Charger fail DC voltage AC earth leakage
Overtemperature
Overload Reverse polarity Loss of AC supply detection Voltage per cell
or string of cells monitored a Output ripple, firing pulse fault or output
tolerance Voltage high/low detection and tripping
Earth leakage module
Shut down and auto reset as temperature reduces Overcurrent limiting Tripping
2.2.6 Metering and Controls
Typically, some of the following may be specified with remote monitoring
connections as required:
AC supply present
Protection operation
DC voltage DC current Isolation Float/boost
Lamp or AC voltmeter with or without phase selection
Local or remote combined or individual indication
Battery voltage and/or DC system voltage a Battery charging current and/or
system load current
AC source and DC supply
Monitoring of battery condition through impedance measurement is sometimes
used on critical installations. If recorded on a historic basis, the technique
can give warning of imminent risk of failure, rather than just alarm after
failure. For further guidance on monitoring lead acid batteries see IEC/TR62060
_ user guide on monitoring lead acid stationary batteries.
2.2.7 DC Switchboard
The DC switchboard should comply with the requirements of IEC 60439.
Double pole switches and fuses, switch fuses or MCBs (miniature circuit
breakers) may be used for incomers and outgoing ways to the DC distribution
system.
Links or switches may be used to sectionalize the busbars as necessary.
The complete charger, battery and DC distribution board may be housed
in a single cabinet for the smaller units. The danger of vented gas causing
corrosion problems or gas ignition is small if sealed recombination cells
are correctly used, but in very critical locations the probability of a
number of co-incident failures (e.g. cell sealing plus charge rate control
plus inspection oversight) must be assessed and the risk mitigated to an
acceptable level.
Larger installations require separate battery racks with combined or separate
charger/DC distribution board combinations.
2.2.8 DC Distribution Supply Monitoring
A healthy DC supply is essential for the correct operation of the substation
controls, relays and circuit breakers. A regime of DC distribution supply
monitoring must therefore be defined so that immediate remedial action
may be taken should the DC supply fail. In addition to the alarms on the
battery/ battery charger combination itself alarms may be derived from
failure within the DC distribution. A typical scheme is shown in FIG. 2.
In this case the DC supply is duplicated to each control and relay panel
by sectionalizing the DC distribution board and having separate feeders
to each panel. Each relay and/ or control panel DC circuit associated with
each power substation circuit is also monitored for loss of DC supply.
Since DC failure could in itself prevent alarms from operating small DC/DC
converters may be specified to drive the annunciator modules.
2.3 Installation Requirements
2.3.1 General

FIG. 2 DC Distribution supply monitoring ( Balfour Beatty
Projects and Engineering Ltd).
Since acid or alkaline liquids and vapors are toxic, a separate battery
room is traditionally provided in the substation control building to house
the battery banks. The room has to have adequate ventilation (possibly
forced), an acid resistant concrete or tiled floor and sink unit with running
water and eye wash facilities. Division II explosion-proof lighting and
ventilation fan installations are required for large vented battery installations.
In addition notices must be displayed about the corrosive materials and
to prohibit smoking. Most lead acid and NiCad batteries are now manufactured
in enclosed containers with special plugs to permit ventilation without
excessive loss of electrolyte. A typical battery room as built for the
Channel Tunnel Main 132 kV/25 kV/21 kV Intake Substation at Folkestone,
UK, is shown in FIG. 3.

FIG. 3 Primary substation battery room DC distribution and charger.
2.3.2 Ventilation
The ventilation requirements for other than the sealed recombination type
cells is determined from manufacturers' literature. It can be shown that
in the case of a lead acid battery 1 gram of hydrogen and 8 grams of oxygen
will be evolved with an input of 26.7 ampere hours to a fully charged cell.
One gram of hydrogen will occupy 11.2 liters, or 0.0112 m3. The volume
of hydrogen produced by a battery will therefore be equal to:
no: of cells x charge current x 0:0112 /26:7
or:
no: of cells3charge current30:0004194 m^3
This value may be expressed as a percentage of the total volume of the
battery room and assuming that a mixture of 2% hydrogen and air is a safe
limit (based on 50% of the 'Lower Explosive Limit' of 4% for hydrogen),
the number of air changes per hour to keep the concentration of hydrogen
within this limit can be calculated. A typical small battery requiring
a charging cur rent of 17 amps will require about three changes of air
per hour if installed in a 43232.5 m room.
As an indication of the amount of air to be replaced in order to consider
the battery room to be adequately ventilated the following practical formula
is used:
Q=55xN x I liters=hour where
Q=volume rate of air replacement (liters per hour) S=factor for allowable
air and hydrogen volume plus a safety factor (per A h)
N=number of battery cells
I=charging current causing formation of hydrogen gas (A) (Note:7 amps
per 100 A h battery capacity typical) Therefore a 110 V lead acid, 400
A h capacity substation battery will consist of approximately 54 cells
and Q=83,160 liters/hour (83 m^3 /hour). An equivalent NiCad system would
have more cells and a slightly greater ventilation requirement.
The amount of hydrogen quoted above that is released during charging is
appropriate only to the period near the end of a boost charge. Therefore
full forced ventilation will strictly only be necessary for a few hours
every 1 or 2 years and it’s important not to get this problem out of perspective
(but remember that a charger fault or abnormal ambient temperatures can
also affect gas generation). In installations with vented lead acid batteries
of the order of or greater than 20 kVA h capacity the hydrogen production
and temperature rise during boost charging makes the provision of a separate
ventilated room mandatory.
Since temperature affects battery performance, temperature effects must
also be considered in designing the ventilation system.
2.3.3 The Installation Process
Designs must take account of the need to safely install, maintain and
dismantle a battery installation. Some battery units come in multi-cell
blocks, and can be very heavy. Racks _ either open or in-cabinet _ must
enable safe handling, taking account of human weight handling limits. If
handling trolleys are used, access routes must be designed accordingly.
2.4 Typical Enquiry Data _ DC Switchboard
1. Maximum physical dimensions _ widthxdepthxheight (mm)
2. Enclosure IP rating (IEC 60529)
3. Single line diagram drawing number
4. Unequipped spare ways
5. Equipped spare ways
6. Relevant standards DC distribution boards IEC 60439 Molded case circuit
breakers
IEC 60157 Fuses IEC 60269 Contactors IEC 60158 Isolators and earth switches
EN 60129
7. Busbar maximum current rating (A)
8. Switchgear type c
9. Manufacturer
10. Manufacturer's drawings
11. Metering, alarms and protection e
12. Boost charge contactors
13. Anti-paralleling diodes
Including possible provision of 'hospital battery' connection.
Recommend P2 category for repeated short circuit capability.
Metal-clad, metal enclosed, etc.
To be completed by the manufacturer.
To be clearly indicated upon enquiry drawing or detailed circuit by circuit
here. Quiescent and operated power consumption should be noted.
Maximum current rating, coil rating and method of interlocking if applicable.
t and reverse blocking voltage diode details.
3. BATTERIES
3.1 Introduction
Batteries consisting of a series of individual cells are used to store
electricity and are relied upon to provide the required power for a specified
period within specified voltage limits. Different battery types have different
characteristics best suited to different applications. The choice for substation
auxiliary supplies lies between lead acid and nickel cadmium cells and
variants within these categories. At the time of writing, alternatives
such as fuel cells don’t provide economic or sufficiently proven options
for this use.
3.2 Battery Capacity
The capacity of the battery is determined by the capacity of the individual
series connected cells. Parallel connection of cells can be made to increase
capacity. In the past this practice was discouraged because a weak or defective
cell in one of the batteries means that this battery on discharge does
not carry its share of the total load. Also, on charge the battery with
a defective cell tends to accept a greater share of the available charging
current to the detriment of healthy cells in parallel with it. However,
provision of parallel strings provides continuity of service, albeit with
reduced capacity, in the event of one cell failing in open-circuit mode
_ something not detected by the simpler battery voltage monitoring alarms.
Selection of approach must depend on the manufacturer's data as to failure
mode probability, and the required installation reliability.
Capacity is expressed in ampere-hours (A h) and is a measure of the electricity
that the battery is able to deliver. The following factors affect its capacity:
1. The rate of discharge. If a lead acid battery has a capacity of 100
A h at a 10 hour discharge rate it can deliver 10 A for 10 hours while
maintaining the load voltage above a certain value. Rapid discharge over
a 1 hour period will reduce its capacity to typically 50 A h, i.e. a constant
current of 50 A for 1 hour. This effect is not so severe with NiCad batteries.
2. The output voltage reduces as the battery is discharged. It’s therefore
necessary to specify required current delivery over a given period within
voltage limits. In particular the required 'end voltage' at the end of
the discharge period must be detailed when specifying battery capacity.
3. Battery capacity varies with temperature. The maximum and minimum temperature
range at which the battery will be expected to supply the required capacity
must be specified. A battery with 100 A h capacity at 15 _C might have
a capacity of 95 A h at 10 _ C. Typically, the variation in capacity with
temperature is as follows:
NiCad batteries
0:6% increase per _C from 0_ Cto 130_ C 1:5% decrease per _ C from 0_
Cto _20_C
Lead-acid batteries
_1% increase per _ C from 0_ Cto 160_ C 1:5% decrease per _ C from 0_
Cto _10_ C
3.3 Characteristics of Batteries
The characteristics of different battery types and their relative advantages
and disadvantages for different applications are given in TBL. 2.
Essentially NiCad battery banks maintain their capacity better at lower
temperatures. NiCad life expectancy is good (typically 15 years), better
than the standard pasted or tubular lead acid battery (typically 12 years)
but not quite as long as the rugged lead acid Plante ´ cell (typically
20 years). NiCad batteries lose their capacity over time under float charge
conditions more so than lead acid types. NiCad battery chargers can therefore
be programmed automatically to boost charge the NiCad battery bank at regular
intervals. Sealed gas recombination batteries have lower life (typically
10 years) and require a strict charging regime. They may be of either lead
acid or NiCad type and have the advantage of not requiring special battery
room provisions. There is a huge range of international codes governing
batteries; it includes IEC 60623 _ Specification for vented nickel-cadmium
rechargeable single cells (see also BSEN 2570) and IEC 60896 _ Specification
for stationary lead acid batteries. Valve-regulated lead acid batteries
perform similarly to sealed batteries, but precautions must be taken to
deal with the limited level of gas generation under emergency conditions
(e.g. if overcharged). Note that ambient temperatures above the design
specification (typically 20 _ C) won’t only affect capacity (see Section
4.2.2) but will significantly reduce design life. If this is likely to
be a problem, careful consultation with the manufacturer is advised, and
engineers should ensure that specifications clearly define conditions to
be encountered. Increased life can be achieved by over specifying the A
h requirement, which has a cost implication, and so, as with other aspects,
the cost saving due to increased life has to be weighed against increased
initial capital cost.
The discharge period of the battery is the time required before a full
capacity battery becomes discharged to a specified end voltage which will
still ensure correct equipment operation. A comparison of discharge characteristics
for different types of lead acid cells together with the characteristics
for a 110 V DC substation battery system using NiCad cells is given in
FIG. 4. Superimposed upon the substation NiCad characteristic are the maximum
and minimum circuit breaker closing coil voltage tolerance limits (615%),
the minimum relay operating voltage limit (_20%) and the mini mum trip
coil operating voltage limit (_30%) around the 110 V nominal 110 V DC level.
One aspect of battery comparison not covered in TBL. 2 is the environmental
impact. This is a rapidly changing situation, and specifiers should check
current regulations in the region of installation. For example, lead, cadmium
and mercury may all be used in one or another cell design, and may all
be affected by environmental legislation.
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TBL. 2 Characteristics of Different Battery Types
Description Lead Acid_Plant e´ Lead Acid_Pasted Nickel_Cadmium | Sealed
Gas Recombination (Lead Acid in This Case _ NiCad Also Available)
===


FIG. 4 Lead acid and nickel cadmium battery discharge characteristics:
(a) Lead acid cell typical discharge characteristics; (b) substation 110
V DC. NiCad battery system discharge characteristics.
3.4 Battery Sizing Calculations
3.4.1 Capacity and Loads
The required battery capacity is calculated by determining the load which
the battery will be expected to supply, the period for which the supply
is required and the system voltage limits. Reference is then made to manufacturers'
tables of capacity, discharge current capability and final voltages. This
should take account of the expected temperature range -- see Section 3.2
item 3.
The load on the battery is calculated from the power consumption characteristics
of the loads taking into account their nature:
_ Continuous _ (indicating lamps, relays, alarm systems or other items
that draw steady current over the whole battery discharge period).
_ Time limited _ (motors, emergency lighting or other systems which consume
power for longer than 1 minute but shorter than the battery discharge period).
_ Momentary _ (particularly the power needed to close or trip switchgear).
Good design practice is to adopt common nominal voltages for substation
loads in order to avoid additional batteries or voltage tappings on the
battery bank. Standard voltages used are 24, 30, 48 and 110 V. A 48 V DC
supply to control and communications equipment is often used and is physically
separated from other 110 V DC substation switchgear, control, relay and
ser vices load supplies. The control and communications equipment is more
locally confined, more suited to a lower operating voltage, voltage drop
is not such a problem and different maintenance personnel are involved.
Some typical substation loads are listed below:
Trip coils --- Load requirements approximately 150 W for less than 1 second.
Note that in complex protection schemes (e.g. busbar protection) several
trip coils may be simultaneously energized and the sum of the individual
loads must therefore be used in the battery sizing calculations.
Controls/relays --- Continuous loads such as indicator lamps will contribute
to battery discharge on loss of mains supply.
Closing coils ---Older oil circuit breaker coils may take 10_30 kW depending
upon design, for less than 1 second at 110 V. More modern vacuum or SF6
circuit breaker motor wound spring charged mechanisms and solenoid closing
coils have 300_600W ratings.
DC motors --- Diesel generator 'black start' pump and cranking, isolator
or switchgear drives, air blast circuit breaker air compressor motor drives.
The standby period or autonomy varies according to the particular power
supply authority standards. For industrial consumers 30 minutes is typical,
power utilities 60 minutes and 120 minutes minimum on major installations.
Where standby generation is also available the battery standby period
may be reduced to say 15 minutes after which it’s assumed that the local
diesel generator will have successfully started automatically.
3.4.2 Practical Example
A distribution substation having 17 No. 13.8 kV oil circuit breakers is
to be refurbished with a new battery/battery charger configuration comprising
100% 110 V NiCad battery and 100% charger unit for 3 hour autonomy with
the following duties:
1. Momentary loads
Switchgear closing 13.8 kV breakers, 15 kW each _ consecutive load switchgear
closing current515 kW/110 V5136 A 20 No. 380 V breakers, manual close.
Switchgear tripping
1. 7 13.8 kV breakers, 150W each _ simultaneous or 20 380 V breakers,
100 W each _ simultaneous.
Take maximum switchgear tripping current from either the 13.8 kV or the
380 V breakers. 17 No.3150W/110 V523 A approx.
2. Time limited/continuous loads
Control and switchgear building emergency lighting Indicator lamps Trip
circuit healthy Control panel transducers Relay panel components Total
time limited/continuous load
Capacity of time limited=continuous load = wattsxperiod of autonomy hours
/ voltage
Average continuous load =16 Amps
Allowance for future expansion =25%
Maximum
momentary load =136 Amps
(In this case occurs on switchgear closing. Switchgear tripping only presents
a small load in comparison and may be ignored.) Allowance for future expansion
55%
From manufacturers' tables a suitable battery may be selected with the
most onerous of the calculated capacity, maximum current or continuous
load current taking precedence, after taking account of any ambient condition
limitations.
3.5 Typical Enquiry Data
3.5.1 General
It’s normal practice for both the batteries and the charger units to be
purchased from the same supplier in order to ensure correct compatibility.
The following enquiry forms may be used to assist the vendor to understand
fully the requirements for the particular installation. If battery or charger
life, or reliability levels (mean time between failures5mtbf) are critical
these must also be scheduled.
3.5.2 Battery
Type of battery and relevant IEC standard Electrolyte Nominal system voltage
(V) Ambient temperature maximum, minimum and average (_C) Number of cells
Float voltage per cell (V) Normal system float voltage required (V) Normal
float charging current required (A) Minimum recommended battery voltage
(V) Recommended boost charging voltage per cell (V) Recommended boost charging
current (A) Dimensions of cells _ widthxdepthxheight (mm) Overall dimensions
of battery bank _ widthxdepthxheight (mm) Overall weight of battery bank
(kg) Weight of individual battery cells or blocks (kg) Material of battery
cases Battery capacity at hour discharge rate (A h) Duty cycle requirements
Battery voltage at end of duty cycle (V) Normal standing load (A) Maximum
DC current capability (short circuit) (A) Battery mounting b Connections
Volume of hydrogen produced during boost charging (l) Manufacturer, type
reference and manufacturer's drawings
To be clearly specified in the tender documents.
Wood or metal stands or racks, internal batteries to charger, access for
topping up, etc.
Markings, connecting links and cabling, etc.
3.5.3 Battery Charger
Maximum physical dimensions _ widthxdepthxheight (mm)
Enclosure IP rating b (IEC 60529) Ambient temperature maximum, minimum
and average (_C) Charger to suit following type of battery (cell type)
(separate rack or internal to charger) AC input supply for which specified
output must be maintained (No. phases) (1/3 ph voltage) (V) (voltage tolerance)6
(%) (frequency) (Hz) (frequency tolerance)6 (%) (AC input) (kVA) DC output
(Float voltage) (Boost voltage) (Float current) (Boost current) (Ripple)
(DC output)
Psophometric output noise level (for loads between 0% and 100% to CCITT
Regulations) Noise level limit Current limitation range 6 Voltage limitation
range 6 Time to recharge battery to 90% capacity from fully discharged
state Charger efficiency Overload protection Controls, indications and
alarms
Applicable standards
Manufacturer and type reference h
a Add details of gland plate, top or bottom cable entry, etc. as required.
b Often best left to manufacturer unless specific housing conditions are
required. For example a high IP rating could necessitate forced air cooling
which in turn could reduce overall reliability.
Alternatively, specify ambient conditions which might affect electronic
charger components (e.g. humidity level, high dust content).
c Subject to supply kVA limits as specified, manufacturer to indicate
maximum AC current required (in amperes).
d Output voltage range as per IEC 62271-100 and IEC 60694 for nominal
switchgear DC voltage and shunt trip coil voltage ranges.
e Manufacturer also to confirm compliance with relevant limits on harmonics
generated back into the AC supply.
f See Sections 2.2.5 and 2.2.6.
g For example IEC 60146 for semiconductor rectifier equipment.
h To be completed by manufacturer unless nominated supplier sought.
cont. to part 2 >>
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